Frequently Asked Questions: O-Rings
How do I correctly measure an o-ring?
To measure an o-ring, focus on three critical dimensions:
- Inner Diameter (ID) – the distance across the inside of the ring.
- Cross-Section (CS) – the thickness of the O-Ring.
- Outer Diameter (OD) – calculated by ID + 2 × CS.
ESP follows the AS568 sizing standard, which ensures consistent and interchangeable o-ring dimensions across manufacturers. Using calipers or an O-Ring measuring cone helps ensure precision.
See ESP’s blog: How To Measure O-Rings
How do I measure an o-ring if I don’t have the old one?
If the original O-Ring is missing or too damaged:
- Measure the diameter of the groove where the O-Ring sits.
- Measure the width and depth of the groove to estimate the cross-section.
- Reference the AS568 size chart to match the correct standard O-Ring size.
See ESP’s blog: How To Measure O-Rings
What is o ring durometer hardness, and why does it matter?
O-Ring durometer is the hardness of the o-ring material. Durometer scales run numerically from 0-100, with lower numbers indicating softer materials and higher numbers for harder materials. Durometer is just shorthand for “Shore hardness”.
O-ring durometer is measured by the depth of indentation in the material created by a given force using a standardized pressure foot.
The durometer gauge has a calibrated spring which forces an indent or point into the elastomer. The correct combination of the type of sample and type of hardness gauge used are required for an acceptable hardness reading.
*Please do not try to determine durometer without a durometer gauge.
See ESP’s blog: O-Ring Durometer Scale Basics
How long do o-rings last?
The life of an o-ring depends on the compound and application environment. Extreme heat, aggressive chemicals, improper installation, or excessive pressure can shorten service life. “Shelf life” is the maximum time (beginning with manufacture date) that an o-ring or elastomeric seal – with proper packaging and storage, becomes unable to meet its original specifications.
Aerospace Recommended Practice (AP 5316) is the most comprehensive basis for establishing shelf life, however, it is not a binding specification.
Reference: ARP 5316 O-Ring Shelf Life Chart
What are the most common o-ring materials?
ESP supplies o-rings in a wide variety of engineered materials, including:
- Nitrile (NBR / Buna-N): Affordable, great for oils and fuels.
- FKM (Fluorocarbon / Viton®): High-temperature and chemical resistance.
- FFKM (Perfluoroelastomer): Exceptional chemical and thermal resistance.
- EPDM: Excellent for water, steam, and food applications.
- Silicone (VMQ & FVMQ): Flexible across extreme temperature ranges.
- Polyurethane (AU): High wear resistance for dynamic sealing.
Each compound is chosen based on temperature, chemical compatibility, pressure, and industry requirements (e.g., FDA, 3A Sanitary, NSF, USP Class VI).
What are best practices for o-ring installation?
Proper installation is essential for seal performance:
- Inspect – verify correct size, material, and surface finish.
- Clean – remove dirt, dust, and particles from the groove and O-Ring.
- Lubricate – apply a compatible lubricant to reduce friction.
- Install Carefully – avoid twisting, over-stretching, or pinching the O-Ring.
- Inspect After Install – confirm the O-Ring is seated correctly with no visible damage.
Following these practices reduces failure risks such as extrusion, spiral failure, or compression set.
Reference: ESP O-ring Installation Guide
See ESP’s Blog: ESP's O-Ring Installation Best Practices